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CLARE Nantong factory bring in the foreign advanced emulsion technology, and on this basis to optimize the structure part, using the latest processing technology and professional equipment, and developed sections of the high-shear dispersing emulsifier, widely used in emulsification, dispersion, fragmentation, dissolution , homogenization and other process.
CLARE high shear dispersing emulsifier and a safe and reliable multi-function features provide users with more innovative than the traditional equipment and effective homogeneous emulsification, high-speed mechanical and hydraulic shear is the key to the unit, stator and Precision fit the rotor to ensure that materials to withstand hundreds of thousands of times per minute. The shear force of pure crushed and mixed principle increased greatly the mixing efficiency, reduce process cycle, users can more uniform, high quality products, replacement of the stator can be maximize available to meet user expectations.
In the applications of high shear dispersing emulsifier, CLARE has accumulated considerable experience and data, in order to make each user get higher quality product, we can design into a variety of batch or line type high shear dispersing emulsifier according to different processing conditions to meet the needs of different users.
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| Intermittent High Shear Dispersing Emulsifier working process |
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Under centrifugal force from high-speed rotation , the material feed from the work area while suction from the working chamber. |
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Strong centrifugal force the material thrown from the radial meditation, the rotor gap between the narrow and precise. By both centrifugal extrusion, impact and other forces, so that the material initially dispersed emulsion |
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In the high-speed rotation of the rotor,it formed at least the outer end of 15m / s speed over the maximum to 40m / s, and the formation of intense mechanical and hydraulic shear, the liquid layer friction, impact tear, so that sufficient material dispersion, emulsification , homogenizing, crushing, and shot through the stator slot |
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Material continuously inject from the radial with high speed.Under the resistance of material itself and the vessel wall,they change the flow, Meanwhile, the two high-speed rotating rotor shaft under the effect of propeller blade, and form the up –down two flip shares strong turbulence. After several cycles of materials and completely finished the dispersion, emulsification, homogenization process. |
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CLARE according to different process requirements,different working the stator head, for users to options |
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Smash head
Suitable for general mixing process, large particles can also be applied to crush the material mixing higher viscosity. |
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mixing head
Provide higher shear force,also suitable for homogeneity and emulsifying technology, good stability. |
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emulsifying head
Provide higher shear force,higher efficiency of homogeneity and emulsification,the best stability. |
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emulsifying head
Provide higher shear force,higher efficiency of homogeneity and emulsification,the best stability. |
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other parts
Propeller leaf—two propeller leaves on the rotor shaft,used to increase circulation of liquid in cylinder,eddy current and flipping,promote homogeneity ,scattering and emulsion. |
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| plug-in propeller leaf |
circulatory propeller |
Shaft sleeve-material is TEFLON,
satisfy heathy requirments,
temperature-resistant and anti-corrosion |
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DE-500 series kettle pressurization high shear disperse mulser,it has special mechanical seal and bearing device,could be use in vacuum,pressurizing,high-temperature,health conditions.Equiped with agitated reactor by flange.Normally called fixed installation.
DE-500 series high shear disperse mulser options:
◆Motor: Normal motor、Explosion-proof motor、Water proof Marine motors、Frequency control of motor speed options
◆Rotate speed：Normal condition 2900rpm，Rotate speed also could be rise or descend by frequency control motors，but should be matching transducer.
◆Material：304SUS、316、316L options
◆Working head：Different function smash head,mixture head,mulser head options.fit for different craft,material.
◆Cabon steel or stainless steel manual opeartion hydraulic pressure go up and down hanging-up,Or heavy hanging-up options.make the operation simplifiy
◆With the match agitated reactor options,make the materials be perfect match,mulser effect.
◆Accord to the user’s agitated reactor size,the length of high shear disperse mulser can be lengtheming or shortening. |
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| DE500 series |
501 |
505 |
510 |
525 |
530 |
550 |
575 |
5100 |
| Power factor |
1.1 |
4 |
7.5 |
18.5 |
22 |
37 |
55 |
75 |
| Speed(rotate speed/min.) |
2880 |
2880 |
2880 |
2880 |
1440 |
980 |
980 |
980 |
| Lower flange dia. B |
120 |
155 |
172 |
230 |
280 |
405 |
460 |
550 |
| Shaft sleeve length C(mm) |
504 |
700 |
1130 |
1392 |
1496 |
1750 |
2031 |
2500 |
| Total height D(mm) |
847 |
1420 |
1800 |
2410 |
2578 |
3030 |
3380 |
4800 |
| Adapting flange dia.E |
260 |
280 |
350 |
420 |
420 |
460 |
560 |
780 |
| Install size F(mm) |
230 |
250 |
310 |
380 |
380 |
420 |
500 |
700 |
| Construction bolt n－M |
6-M16 |
6-M16 |
8-M20 |
8-M20 |
8-M20 |
8-M24 |
8-M24 |
8-M30 |
| Handling ability (L/Min) |
100 |
200 |
800 |
1500 |
3000 |
5000 |
80000 |
5000-15000 |
| Wight (kg) |
41 |
73 |
168 |
300 |
523 |
614 |
818 |
1010 |
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